Production Hardware Engineering
Custom-engineered hardware for productions that require solutions that don't exist yet. From mechanical design and rapid prototyping through certified production runs, we build the parts that make the impossible possible.
Overview
Off-the-shelf hardware works for standard productions. But when the creative brief calls for something that has never been built before, you need engineering partners who understand both the fabrication process and the production environment where the part will live.
We design and manufacture custom brackets, mounts, enclosures, rigging hardware, cable assemblies, and structural components purpose-built for live events, touring, broadcast, and permanent installations. Every part is engineered for the specific loads, tolerances, and environmental conditions of your application.
Our fabrication capabilities span the full range from one-off prototypes to repeatable production runs. Whether you need a single custom adapter plate by Friday or 200 certified rigging brackets for a world tour, the process is the same: rigorous engineering, validated testing, and documented quality at every step.
Performance Indicators
2-6 weeks
Concept to delivery lead time
50+
Materials available across metals, polymers, and composites
±0.1mm
Standard machining tolerance
Capabilities
Mechanical Design
Full mechanical engineering from napkin sketch to production-ready CAD. Parametric modelling, FEA simulation, and detailed fabrication drawings for every component.
- SolidWorks / Fusion 360
- Finite element analysis
- GD&T documentation
CNC Machining
Precision subtractive manufacturing in aluminum, steel, HDPE, Delrin, and specialty alloys. Multi-axis milling and turning for complex geometries.
- 3-axis and 5-axis milling
- Turning and threading
- Surface finishing
3D Printing
Additive manufacturing for rapid prototyping and production parts. FDM, SLA, SLS, and MJF processes matched to your functional requirements.
- Functional prototypes
- Low-volume production
- Complex internal geometry
Cable Assembly
Custom cable and harness fabrication built to spec. Multi-pin connectors, hybrid fiber/copper assemblies, and weatherproof builds for touring and outdoor environments.
- Multi-conductor harnesses
- Fiber optic assemblies
- Weatherproof connectors
Structural Engineering
Load-rated structural components designed and certified for overhead and stage applications. PE-stamped drawings available for permit and inspection requirements.
- Custom truss adapters
- Ground support components
- Structural brackets
Load Testing & Certification
Destructive and non-destructive testing to validate safety margins. Working load limit verification and certification documentation for every rigging component.
- Proof load testing
- WLL certification
- Material traceability
Materials & Processes
Material selection is driven by your application requirements: weight constraints, structural loads, environmental exposure, and finish specifications. We source certified stock and maintain full material traceability from raw billet to finished part.
Metals
- 6061 Aluminum
- 7075 Aluminum
- 304 Stainless Steel
- Mild Steel
- Titanium
Polymers
- Delrin / Acetal
- HDPE
- UHMW
- Nylon 6/6
- Polycarbonate
Composites
- Carbon Fiber
- G10 / FR4
- Fiberglass
- Kevlar Laminates
Additive
- PLA / PETG
- ASA / ABS
- Nylon PA12 (SLS)
- Tough Resin (SLA)
- TPU Flex
Surface Treatments
- Anodizing (Type II & III)
- Powder coating
- Cerakote
- Bead blasting
- Passivation
Joining Methods
- TIG welding (aluminum & steel)
- MIG welding
- Structural bonding
- Threaded inserts
- Riveting
Quality Assurance
- CMM inspection
- First article inspection
- Material certifications
- Weld inspection (visual & NDT)
- Dimensional reporting
From Concept to Delivery
Design
We start with your requirements, constraints, and operating environment. Mechanical engineers translate the concept into parametric CAD with full simulation and design review before any material is cut.
Prototype
Rapid prototyping through 3D printing or soft tooling to validate form, fit, and function. Iterate quickly and confirm the design meets real-world conditions before committing to production tooling.
Test
Functional testing under simulated load, vibration, and environmental conditions. For rigging hardware, every part undergoes proof load testing and receives documented certification.
Manufacture
Production runs on CNC mills, lathes, and additive systems with in-process quality checks. Consistent tolerances across every unit, whether you need five parts or five hundred.
Deliver
Final QA, surface treatment, and packaging. Every shipment includes inspection reports, material certifications, and assembly documentation. Expedited delivery available for production-critical timelines.
Related Services
See it before you build it
3D visualization and rendering to validate custom hardware designs in context before committing to fabrication.
Hardware meets infrastructure
Custom fabrication paired with full system integration to deliver turnkey hardware solutions ready for deployment.
Need something that doesn't exist yet?
Tell us about the problem. We will engineer the solution, prototype it, test it, and deliver production-ready hardware on your timeline.
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